Vinyl Printing Vs Screen Printing: Which Is Better Screen Print Or Vinyl? [5 Major Differences]

In the vast galaxy of printing, two stars often outshine the rest: Vinyl Printing and Screen Printing. Each has its unique orbit, with distinct advantages and characteristics that make it a favorite among certain sectors of businesses and individuals. But the question that often causes a cosmic conundrum is, “Vinyl printing vs screen printing” 

In short, I would say vinyl printing is good for 10-15 prints at a time, while screen printing is better for more printing. Also, the print quality is good and durable in screen printing, while vinyl heat transfer may fade after a few washes. However, vinyl printing is more affordable than screen printing.

Want to know more? So, let’s embark on a journey into the heart of these two printing powerhouses, comparing their features, applications, and potential to help you determine which is the ideal choice for your specific printing needs. Buckle up; it’s going to be an enlightening ride! But first have a quick look on the chart of the differences between both printing methods.

FactorVinyl PrintingScreen Printing
Name in ApparelHTV (Heat Transfer Vinyl) PrintingSilk Screen Printing
QualityModerateTop notch
DurabilityLong last for lifeFor few years
Turn around timeFasterSlower
QuantityBest for small quantity up to 10-15Best for large quantity more than 15
CostVery cheap for low set up costExpensive for high set up cost
vinyl printing vs screen printing

What Is Vinyl Printing?

Vinyl printing is a popular apparel decoration method that involves the use of specialized equipment to create custom designs and letters on pieces of vinyl. The vinyl is then transferred onto the material using a heat press, creating a crisp and textured print.

The process of vinyl printing begins with the creation of the design or lettering, which is typically done using specialized software. Once the design is finalized, a machine is used to cut out the design or letters from pieces of colored vinyl. The vinyl is then weeded, removing any excess material not part of the final design.

Once the vinyl has been prepared, it is placed onto the material and secured in place with a heat press. The heat press uses controlled heat and pressure to transfer the vinyl onto the surface material, creating an amazing design. This process is ideal for customizing t-shirts, hats, bags, and other items made of cotton or polyester.


  • Best for small-quantity printing.
  • Quick turnaround.
  • Very cost effective.
  • It can be applied to a variety of materials, including fabrics, plastics, and glass.


  • Limited color options.
  • Not suitable for large-scale printing projects.
  • Designs can peel or crack over time if not properly cared for during the washing and drying process.

What Is Screen Printing?

Screen printing, also known as silk screen printing, is a popular method of printing designs on a variety of clothing items and textiles. The process involves using a mesh screen, a stencil, and ink to transfer the graphic onto the material. This printing technique is widely appreciated for its flexibility and ability to create vibrant, long-lasting designs on fabric.

A mesh screen is created by stretching a piece of fine mesh fabric over a frame, with the number of threads per inch determining the fineness of the mesh. Areas of the screen that don’t need to be printed on are blocked off using a stencil made of a light-sensitive emulsion or film. Once the design is fixed onto the screen, it is placed on top of the material to be printed, and ink is poured onto the mesh.

A squeegee is then used to press the ink through the open areas of the mesh and onto the material, resulting in a finely crafted design. The process is repeated multiple times until the desired color intensity is achieved. The ink is then dried and heat treated to ensure it sets properly onto the fabric.

Screen printing is widely known for its ability to produce high-quality, long-lasting designs with excellent color definition. It is a highly versatile printing method that can be used for printing on clothing, accessories, and many other products. The printing technique has proven to be popular among customers looking to create personalized T-shirts, hoodies, sweatshirts, and many other types of clothing.

Moreover, Screen printing is also known for its cost effectiveness in large quantities of printing. As the screen setup is a one-time activity, once the design is fixed onto the screen, a large number of prints can be created quickly and easily. This is one of the reasons why screen printing is often the preferred method of printing by companies for their promotional T-shirts and merchandise.


  • High-quality, long-lasting designs.
  • A wide range of colors and special effects are available.
  • Cost-effective for bulk printing.
  •  It can be applied on a variety of surfaces, including fabric, metal, and plastic.


  • Longer turnaround time compared to vinyl printing.
  • Not suitable for small quantity printing due to high setup costs.
  • Limited flexibility in terms of design changes or modifications. 

Vinyl Printing Vs Screen Printing: Side-By-Side Comparison

Screen printing and vinyl printing are two of the most popular methods used for customizing T-shirts and other apparel items. While both of these printing methods are widely used, they differ in terms of their applications, quality, and cost-effectiveness. Here are the main differences between vinyl printing and screen printing:

#1. Vinyl Printing vs Screen Printing: Print Quality & Detailing

In print quality and detailing, screen printing outperforms vinyl printing. Screen printing allows for printing even the most complex and intricate designs, as it involves creating separate screens for each color. This enables the printer to achieve greater precision and accuracy in reproducing designs without losing any details in the process.

In contrast, vinyl printing has limitations in terms of detailing capabilities. While it is possible to print detailed designs with vinyl, most of the intricate details and nuances may be lost in the process. This is because vinyl printing involves cutting the design out of vinyl sheets and then transferring it onto the T-shirt, which limits the amount of detail that can be captured.

#2. Vinyl Printing vs Screen Printing: Color

In terms of color intensity, screen printing is the better option. Screen printing allows for a wider range of colors, which can be blended to create gradients and patterns to enhance the design. This makes screen printing ideal for printing vibrant and eye-catching designs that stand out from the crowd.

However, vinyl printing is more limited in terms of color options. Vinyl sheets may not offer as many color variations as screen printing and may not blend as seamlessly. As a result, designs may appear less defined or less sophisticated than those produced through screen printing.

#3. Vinyl Printing vs Screen Printing: Durability

Both screen printing and vinyl printing produce long-lasting designs; however, they differ in their wear and tear over time. In screen printing, the ink is embedded into the fabric, making it more resistant to fading or cracking. This makes it ideal for durable clothing items that will be used frequently.

Vinyl printing, on the other hand, may not withstand frequent use as well as screen printing. The vinyl may peel or crack over time, especially if the garment is washed and dried incorrectly. As a result, it may be better suited for one-off or occasional-use items rather than everyday wear.

#4. Vinyl Printing vs Screen Printing: Quantity

Vinyl printing is best suited for smaller quantities of T-shirts or apparel items due to the time and resources required for setup. Vinyl printing is less complicated than screen printing and requires minimal setup time, making it ideal for printing only a few items at a time. Most print shops will recommend vinyl printing for orders of up to 15 items.

Screen printing is much more efficient for larger quantities of T-shirts or apparel items. Once the screens are set up, screen printing can produce multiple items quickly and efficiently, making it a cost-effective option for bulk orders. Most print shops recommend screen printing for orders of 15 or more items, as it offers quality and precision while minimizing the cost per item.

#5. Vinyl Printing vs Screen Printing: Cost Effectiveness

Considering the cost-effectiveness, vinyl printing is the more affordable option. This is because vinyl printing requires minimal setup time and requires fewer materials than screen printing. Vinyl printing is ideal for small orders or for items with simple designs. For example, printing a t-shirt with a full-color design on a vinyl printer will cost approximately $1-$5 per unit. 

On the other hand, screen printing is more expensive due to the setup time required to prepare the screens and the need for larger quantities of materials. Printing a t-shirt with a full-color design on a screen printing press will cost approximately $9-$15 per unit. However, as the quantity increases, the cost per item decreases significantly.

Vinyl Printing Vs Screen Printing: Which Is Better Screen Print or Vinyl?

Now you know all the differences between screen print and vinyl printing, including their pros and cons. So, which one is better? The choice between screen printing and vinyl printing will depend on your specific needs and budget. 

For me, screen printing is better for more detailed and durable printing. Such printing lasts for years without fading or peeling. Even if you want to start your own clothing line, then bulk printing is also cost-effective. 

However, vinyl printing may be a better option if you are looking for smaller quantities or simpler designs. The vinyl printing is also very cheap for its ease of use and setup. 

Check out the below video content on vinyl print vs screen print on apparel, for more detailed comparison

FAQs on Vinyl Printing Vs Screen Printing

Is vinyl cheaper than screen printing?

Yes, vinyl printing is cheaper than screen printing for small orders or simple designs. However, screen printing may be more cost-effective in the long run for larger quantities and more detailed designs.

Can you wash a screen-printed t-shirt?

Yes, screen-printed t-shirts can be washed like any other garment without fear of the design fading or peeling off. However, it is recommended to wash them inside out and avoid using harsh chemicals or high heat in the dryer.

How long does vinyl printing last on a t-shirt?

The durability of vinyl printing can vary depending on proper care and washing methods. Generally, it can last for several years if taken care of properly. However, the design may start to crack or peel over time due to wear and tear.


Both screen printing and vinyl printing have their unique advantages and applications. While screen printing may be better for certain types of designs, durability, and quantities, vinyl printing offers convenience and cheap cost. 

Ultimately, the best option depends on your needs, budget, and preferences. So, choose wisely based on what suits your requirements best.

Tamim Shikder
Tamim Shikder

Head of the editorial team of I have been working as a merchandiser in the apparel-sourcing industry for the last seven years. Over the years, I have gained a strong understanding of the clothing business and have developed skills in product development, quality control, pricing negotiation and customer service. I am also well versed in the latest trends of fashion and retail industry. For any clothing manufacturing needs, please email me at

Leave a Reply

Your email address will not be published. Required fields are marked *